Technochem Projects offers customized EPC solutions for Energy Efficiency Programs, including design, manufacturing, supply, civil construction, erection and commissioning. We have successfully completed 50+ energy saving projects for prominent clients.
Why Energy Efficiency Matters
Energy efficiency is essential for the profitability and viability of sugar plants, especially those without co-generation capabilities. Governments worldwide are enforcing energy conservation legislation, making energy-efficient equipment and systems critical for compliance and long-term sustainability.
Customized Solutions for Optimal Performance
We provide tailor-made energy efficiency solutions to:
- Reduce fuel consumption in existing sugar refinerie
- Lower steam consumption to 28.5% or below on sugarcane
- Enhance power generation capabilities
- Increase crushing capacity without modifying the boiler setup
- Maintain process house power below 9 kW/TCH
- Achieve high-efficiency, high-pressure boilers above 2.2 tons of steam per ton of bagasse
- Target zero PRDS (Pressure Reducing De superheating Station) steam usage
Advanced Technologies and Key Equipment
Our energy efficiency initiatives include:
- Vapour Line Juice Heating and Direct Contact Heating
- Short Retention Time Clarifier (SRTC)
- Superheated Wash Water Systems for centrifugals
- Falling Film Evaporator and Optimization of Evaporator Stations
- Continuous Vacuum Pan (CVP)
- Mechanical Circulators in Batch Pans
- Variable Frequency Drives (VFDs) on pumps and compressors to adapt to plant capacity
- Planetary Gearboxes on essential equipment like clarifiers and crystallizers for increased efficiency
Ongoing Research & Development
We continuously innovate to set new standards in energy efficiency by:
- Achieving steam consumption below 28.5% on cane
- Utilizing 4th vapour for pan boiling
- Further reducing captive power consumption
- Implementing zero-discharge effluent solutions
- Recycling excess condensate for irrigation and potable water use
Our dedicated engineering and project management teams are fully equipped to meet the challenges of energy-efficient project execution, even in remote and challenging locations, ensuring sustainable and cost-effective solutions for the future.
Technochem Projects and Technologies overseas teams, specializing in project engineering, project planning and on-site execution, are fully equipped to meet the challenges of implementing projects in remote and difficult-to-access regions. We place the utmost importance on safety and stringent quality control during the erection of plant and machinery.